Astigmatic Gaussian beam propagation analysis with real-time alignment and multi-axis beam waist characteristics inspection.

Purpose
Modern Atomic Force Microscopy (AFM) tools rely on ultraprecise analysis of laser beam deflection from a cantilever probe for nanoscale feature and defect detection. Customers designing state-of-the-art AFM tooling, require precisely focused laser beams with tightly controlled profiles and well-characterized astigmatic waist behavior.

Our Approach
To meet exacting optical precision at sub-10 µm spot sizes, Diode Laser Concepts created a manufacturing alignment platform with Ultrafine Gaussian Waist Measurement and Control which ensures consistent optical performance unit-to-unit. Complete multi-axis spot size and beam waist behavior data is acquired throughout the product’s Gaussian beam Rayleigh range and is compared to performance metrics in real-time.

Technology & Process
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High performance linear stage with submicron translation resolution.
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Scanning slit beam profiler with 1.8µm slit width yielding 1/e2 beam width measurement capability down to 7µm.
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Automated GUI rapidly determines approximate beam waist location at lower resolution.
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High resolution data acquisition is performed through the Rayleigh range of each astigmatic axis.
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Beam waist evolution and spot sizes data is evaluated in real-time relative to product performance pass/fail criteria
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Performance data sheet exported per unit and provided to the customer.

Applications
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Semiconductor processing.
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Medical device manufacturing.
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Micromachining.
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Fluorescence microscopy, spectroscopy, microfluidics.